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Battery module cooling · Australia & New Zealand

BESS Battery Cold Plates for Australian and New Zealand Projects

Define the battery module layout, heat load and coolant duty before selecting a BESS cold plate. ToneCooling Australia coordinates cold plate enquiries and drawing review with the Huizhou engineering and manufacturing team.

For a 1P104S or 314 Ah project, send the cell and module drawings, contact footprint and mounting requirements. The electrical arrangement or cell capacity alone does not establish a cold plate part number.

Battery module cold plate and support-frame reference image; exact model and drawing revision require confirmation
Battery module cooling reference image. It is not evidence that TC-1P104S and CP-00079 are the same part, or that a particular process, dimension or test result applies to your assembly.

Confirm the exact part before using technical data

Model-specific data is subject to drawing and revision confirmation.

Do not treat TC-1P104S and CP-00079 as interchangeable identifiers. Their relationship must be checked against the controlled drawing, bill of materials and revision record. Dimensions, materials, joining process, pressure-drop results and inspection records must refer to that same identified assembly.

This page does not publish a combined specification for those references. Previously grouped numerical values and certification statements have been withdrawn from this page pending that identification check.

What the technical release needs to identify

Mechanical and manufacturing definition

  • Customer and supplier part numbers, drawing number and revision
  • Cold plate boundary: bare plate, frame or complete module assembly
  • Envelope, contact flatness, mounting points and structural load case
  • Material grades, joining process, coating and insulation requirements
  • Port type, fitting interface and service access

Thermal, hydraulic and inspection evidence

  • Cell heat generation and duty cycle, with the temperature measurement location
  • Coolant chemistry, concentration, inlet temperature and flow
  • Pressure drop with a stated boundary, including or excluding fittings
  • Working, proof and burst pressure as separate requirements
  • Leak method, medium, pressure, duration and acceptance limit
  • Test or simulation report linked to the same drawing revision

Keep simulation predictions distinct from measured test results. A material test report applies to the material and sample it identifies; it does not by itself certify an entire cold plate, battery module or installed BESS.

Send a BESS cold plate enquiry

  1. Attach the module envelope, cell data and available STEP/PDF drawings.
  2. State heat load, coolant conditions, allowable cell temperatures and temperature spread.
  3. Define the pressure-drop budget and the coolant-loop interfaces.
  4. List prototype and production quantities, destination and required dates.
  5. Identify required qualification records, installation requirements and the party responsible for system integration.

For Australian and New Zealand projects, confirm the applicable installation and battery-system requirements with the responsible project designer and installer. A cold plate quotation is not approval of the complete BESS installation. Equipment scope, documentation, freight and commissioning responsibilities should be agreed in writing.

Selection questions

Does 1P104S identify a unique cold plate?

No. It describes an electrical cell arrangement. Module geometry, cell format, contact area, connections and structural requirements still need to be matched to a controlled cold plate drawing.

Can a CAB or FSW process be assumed from the reference image?

No. The approved drawing and manufacturing specification must identify the process. An image or a different product's datasheet is not sufficient.

Can figures from CP-00079 be quoted against TC-1P104S?

Only after the controlled records establish that the same assembly and revision are covered. Until then, keep the data separate and request the applicable technical release.

What documents should accompany qualification?

Agree the drawing, material evidence, inspection plan, leak and pressure criteria, and thermal/hydraulic verification scope for the exact part. Document availability and acceptance are confirmed for the programme.

By ToneCooling Engineering Team · Last updated: